Engineered to accommodate a broad range of component geometries, the system is optimized for the processing of critical gas turbine components and other performance-demanding applications.
- SHOT PEENING SYSTEM FOR AIRCRAFT ENGINE COMPONENTS USING GLASS AND STEEL CUT WIRE SHOT MEDIA
- This robotic shot peening system is designed for processing a wide range of aircraft engine
components during repair, maintenance, and overhaul operations. The machine supports the use of both
glass beads and steel cut wire shot, allowing optimization of peening intensity according to
specific application requirements.
High system flexibility is achieved through the integration of an industrial robot, additional vertical manipulator, and carousel-type rotary positioning table, enabling precise processing of complex components with various geometries.
- GENERAL TECHNICAL SPECIFICATIONS OF IRS RSP 10X2000
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- Maximum workpiece length/height: 1500 mm
- Maximum workpiece width/diameter: 1200 mm
- Maximum positioner load capacity: 600 kg
- Number of satellites on multi-station rotary table: 8 units
- Satellite plate diameter: Ø200 mm
- Load capacity per satellite: 40 kg
- Simultaneous operation with different shot media types: Standard feature
- A UNIVERSAL SYSTEM FOR MULTIPLE INDUSTRIAL APPLICATIONS:
The SPR 10X2000 system is designed to process a wide range of components across various industries, providing improved fatigue strength, enhanced durability, and extended service life of critical parts.
Shot peening improves resistance to fatigue failure and stress corrosion cracking, increasing the reliability and service life of critical aircraft engine components.
Enhances the durability and performance of gears, shafts, connecting rods, and other highly loaded components operating under demanding conditions.
Improves wear resistance, mechanical strength, and operational reliability of critical structural and machine elements.
SPR 10X2000 Machine Features
Industrial Robot
The industrial robot provides precise and smooth movement of
shot peening nozzles relative to the workpiece surface, ensuring uniform media distribution, stable
process conditions, and consistent treatment quality.
The robot arm is equipped with a quick-release mounting system, enabling fast replacement of standard external processing nozzles with specialized rotary nozzles for treatment of internal surfaces, including holes and cavities.
Key specifications:
- Working radius: 1650 mm
- Payload capacity: 20 kg
- Number of axes: 6
- Positioning repeatability: 0.05 mm
- Protective cover: Standard feature
- Quick-release nozzle mounting bracket: Standard feature
Positioner
The positioner features a central rotary axis with multiple
satellites installed around the perimeter, each capable of independent rotation. During operation,
workpieces mounted on the satellites are sequentially transferred into the processing zone as the
main table rotates to predefined positions.
The positioner is installed on a movable mounting platform, allowing it to be extended outside the chamber for convenient loading and unloading of components.
Key specifications:
- Number of satellites: 8 units
- Turntable diameter: Ø1200 mm
- Turntable positioning accuracy: ±0.1°
- Turntable speed: 0–30 rpm
- Total turntable load capacity: 600 kg
- Satellite diameter: Ø200 mm
- Satellite positioning accuracy: ±0.2°
Vertical Manipulator
The vertical manipulator is designed for precise
positioning of specialized lance nozzles used for processing internal surfaces of components. The
system combines high-precision gearboxes with ABB servo drives controlled through the robot control
system, ensuring accurate and repeatable movement.
Key specifications:
- Number of controlled axes: 2
- Vertical stroke: 1300 mm
- Vertical travel speed: 0–100 mm/s
- Horizontal stroke: 1100 mm
- Horizontal travel speed: 0–100 mm/s
- Positioning accuracy: ±0.1°
- Movement speed control accuracy: 2%
- Limit position sensors: Standard feature
Lance Nozzle for Hole and Slot Processing
The lance nozzle is designed for
shot peening of internal surfaces, including holes, slots, grooves, and other complex geometries. It
is mounted directly on the robot arm using a quick-release interface, allowing fast and convenient
installation and replacement of accessories.
Key specifications:
- Nozzle outer diameter: 6/8 mm
- Nozzle length: 250 mm
- Peening angle: 45°
- Nozzle rotation capability: 360° × N
- Adjustable nozzle rotation speed: Standard feature
- Nozzle material: Boron carbide / tungsten carbide
SPR 10X2000 Machine Components
Shot Media Control, Recovery, and Feed Systems
The shot media control and recovery systems ensure continuous circulation of shot media within the machine, precise monitoring of particle size and shape, and consistent delivery of media to the workpiece surface throughout the shot peening process.
Manipulators
The manipulation system provides accurate movement and positioning of shot peening nozzles and workpieces during the treatment process. The selection and configuration of manipulators are optimized according to component geometry, dimensions, and process requirements, ensuring high productivity, repeatability, and consistent treatment quality.
Peripheral Components
Peripheral components include all auxiliary systems required for safe, reliable, and efficient machine operation. They provide a controlled working environment and support stable long-term performance of the shot peening system.
Shot Control, Recovery, and Media Feed Systems
Machine Control Panel
A centralized control panel provides complete management of the shot peening system. It enables operators to create, select, execute, and modify process programs, while providing real-time visualization of shot peening parameters, machine status, and operational alerts.
Key features:
- Industrial-grade color touchscreen operator interface
- Display size 22 inches
- Two mounting options available: suspended arm mounting or independent mobile stand mounting
- Integrated emergency stop buttons
GST BlastIT™ Software
- MAIN SOFTWARE FUNCTIONS
Blast Generator
The blast generator supplies shot media to the shot peening nozzles and ensures stable and controlled media delivery throughout the process. The SPR 10X2000 system is equipped with two dual blast generators, each dedicated to a specific type of shot media. One blast circuit is designed for spherical shot, while the second is optimized for steel cut wire shot applications.
Key features:
- Two blast generators for operation with two different shot media types
- Dual pressure vessels in each blast generator for continuous operation
- Feedback-controlled valves for precise shot flow regulation and monitoring
Vibratory Classifier
The vibratory classifier provides continuous control of shot media size during the treatment process. Particles outside the specified size range are separated and removed from the circulation system, ensuring stable process conditions and consistent peening results.
The SPR 10X2000 is equipped with two independent classifiers, allowing operation with two different shot media sizes without the need to replace sieves during media changeover.
Key features:
- Capability to process different shot media sizes
- Stainless steel housing and screening components
Spiral Separator
The spiral separator provides continuous control of shot media shape by separating and removing deformed or out-of-specification particles from the circulation system. Its rotating design improves separation efficiency and ensures stable media quality throughout the shot peening process.
Key features:
- Stainless steel separator construction
- Automatic self-cleaning function: standard feature
- Rotating separator function: standard feature
- Dedicated separator cabinet
Shot Flow Calibration Module
The shot flow calibration module enables operators to perform on-demand verification and adjustment of the programmed shot flow rate during the shot peening process. This function ensures stable media delivery and compensates for possible variations caused by changes in shot media characteristics or deviations in automatic valve operation.
Peripheral Components
Shot Peening Chamber
The shot peening chamber is constructed from a reinforced metal frame and equipped with specialized sound-insulating panels, maintaining operational noise levels below 75 dB. Internal chamber surfaces are protected from shot impact by replaceable wear-resistant panels, ensuring long service life and reliable operation. A collection hopper located at the bottom of the chamber is integrated with the shot recovery system for efficient media recycling.
Key features:
- Internal chamber dimensions: 2000 × 2000 × 2000 mm
- Replaceable internal polyurethane protective panels: 8 mm thickness
- Hinged door for workpiece loading
- Additional operator access door
- Maintenance platforms
- Dedicated robot compartment
- Integrated lighting and ventilation systems
Exhaust Filter Unit
The cartridge-type exhaust filtration unit provides continuous air circulation inside the shot peening chamber while efficiently removing dust generated during the shot peening process. It ensures a clean working environment and supports stable, reliable machine operation.
Key features:
- Increased filtration area for high-dust-load applications
- Explosion-proof design
- Automatic pulse cleaning system for filter cartridges
- Low operating noise level
Additional Equipment
Screw Compressor
Depending on the number of blasting nozzles and required process performance, the machine may require a significant volume of compressed air. The system can be equipped with a dedicated screw compressor and air receivers to provide a stable and sufficient air supply for continuous operation.
Our Advantages
Customer Service and Support
Training and Technical Assistance
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