Designed to process a wide range of components. Ideally suited for processing various gas turbine components.
- SHOT PEENING OF VARIOUS AIRCRAFT ENGINE COMPONENTS WITH SPHERICAL OR STEEL CUT WIRE SHOT
- This robotic machine is designed for shot peening of various components of aircraft engines during repair and maintenance. Machine can operate with glass or steel shot depending on current task and required shot peening intensity. High machine versatility is achieved through the use of industrial robot in combination with additional vertical manipulator and carousel-type turntable.
- GENERAL TECHNICAL CHARACTERISTICS OF IRS RSP 10X2000
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- Max. workpiece length/height: 1500 mm
- Max. workpiece width/diameter: 1200 mm
- Max. positioner load capacity: 600 kg
- Number of satellites on multi-station turntable plate: 8 pcs
- Satellite plate diameter: 200 mm
- One satellite load capacity: 40 kg
- Simultaneous use of different shot types: standard feature
- MACHINE IS UNIVERSAL AND ALLOWS PROCESSING OF MANY DIFFERENT COMPONENTS FOR VARIOUS APPLICATIONS:
application of shot peening to improve resistance to fatigue and stress corrosion cracking.
increasing service life and performance of gears, working surfaces of shafts, connecting rods, etc.
increasing wear resistance and strength of critical structural elements.
SPR 10X2000 Machine Features
Industrial Robot
Ensures precise and smooth movement of shot blasting nozzles relative to the workpiece surface being processed, which guarantees stable and high quality shot blasting. Robot arm is equipped with special quick-release mount for quickly replacing straight shot blasting nozzles for external processing with specialized rotating nozzle for processing the internal surfaces of holes.
- Robot working area radius: 1650 mm
- Load capacity: 20 kg
- Axes number: 6 pcs
- Positioning repeatability: 0.05 mm
- Protective cover: standard feature
- Mounting bracket with quick-release connection for shot blasting nozzles: standard feature
Positioner
Positioner has a central axis of rotation, as well as additional satellites installed around the perimeter and capable of independent rotation around its own axis. During processing the workpieces mounted on satellites are sequentially moved into the working area when main table is rotated at a given angle. Positioner is located on movable mounting bracket with the ability to slide out of chamber for convenient workpiece loading/unloading.
- Satellite number: 8 pcs
- Turntable diameter: 1200 mm
- Turntable plate positioning accuracy: ±0.1°
- Turntable plate speed: 0-30 rpm
- Total turntable load capacity: 600 kg
- Satellite diameter: 200 mm
- Satellite plate positioning accuracy: ±0.2°
Vertical Manipulator
Provides movement of specialized lance nozzle for processing the inner surface of workpiece. Design of manipulator includes high-precision gearboxes in combination with ABB servo drives controlled by the robot controller.
- Controlled axes number: 2 pcs
- Vertical stroke: 1300 mm
- Vertical movement speed: 0-100 mm/s
- Horizontal stroke: 1100 mm
- Horizontal movement speed: 0-100 mm/s
- Positioning accuracy: ±0.1°
- Movement speed control accuracy: 2%
- Limit position sensors: standard feature
Lance nozzle for holes and slots processing
This nozzle is mounted on robot arm and is used to process the inner surfaces of holes, slots, grooves, etc. The robot arm is equipped with specialized quick-release mount for convenient and quick installation of accessories.
- Nozzle outer diameter: 6/8 mm
- Nozzle length: 250 mm
- Peening angle: 45°
- Nozzle rotation angle: 360° × N
- Nozzle rotation speed adjusting: standard feature
- Nozzle material: boron carbide / tungsten carbide
SPR 10X2000 Machine Components
Shot Control, Recovery and Feed Systems
These systems ensure shot circulation within the machine, control of shot size/shape and bombardment of workpiece surface with shot.
Manipulators
Manipulators provide movement and positioning of shot blasting nozzles and workpiece during shot peening process. When selecting manipulators, it is necessary to take into account the workpiece geometry. Reasonably selected manipulators ensure high process performance and quality.
Peripheral Components
Peripheral components include parts of equipment that ensure comfortable and safe machine operation.
Shot Control, Recovery and Feed Systems
Operator Control Panel
Single panel for controlling the entire shot peening machine. This panel is used to call, run and edit control programs, as well as display all parameters of shot peening process, state of machine components and errors that occur during operation.
- Operator colour touchscreen display
- Diagonal screen size up to 22’’
- Two versions available: for hanging bracket mounting and for mounting on separate portable stand
- Emergency stop buttons
GST BlastIT™ Software
- MAIN FUNCTIONS OF SOFTWARE
Blast Generator
Blast generator supplies shot to the shot blasting nozzles. Machine is equipped with two double blast generators, each of which is used for specific shot type. One column is used to work with spherical shot, while the second column is used to work with shot made from chopped wire.
- 2 blast generators for working with two shot types
- Double working vessel in each pressure generator to ensure continuous operation
- Specialized valves with feedback for shot flow regulation and control
Vibratory Classifier
System ensures continuous control of size of shots used during the processing. Shots unsuitable for using are screened out and removed from system by vibratory classifier. Machine is equipped with 2 classifiers for working with shots of two different sizes, which eliminates need to change sieves when changing shot used.
- Possibility of working with shot of different sizes
- Material for housing and screens: stainless steel
Spiral Separator
Machine is equipped with spiral separator to control shape of shot used, which separates off-spec shape shot and removes it from system. Separator has a special rotating design, which makes the process of segregating the shot even more efficient.
- Material for separator: stainless steel
- Separator self-cleaning function: standard feature
- Separator rotation function: standard feature
- Separate cabinet for separator placement
Shot Flow Calibration Module
At any time during the shot peening process the operator can issue a command for additional checking and calibration of set shot flow using this module. This function ensures stable shot flow in case of errors in the automatic valves operation due to variations in the shot material properties.
Peripheral Components
Shot Blasting Chamber
Frame of shot blasting chamber is made from the appropriate metal profile and covered with specialized sound-insulating panels, ensuring a noise level of no more than 75 dB during operation. Panels on the inside of chamber are protected from shot impacts by wear-resistant material. At the bottom of chamber there is a receiving hopper connected to shot recovery system.
- Booth inside dimensions: 2000×2000×2000 mm
- Internal replaceable polyurethane protective panel's thickness: 8 mm
- Hinged door for workpiece loading
- Additional operator door
- Maintenance platforms
- Separate cabin for robot placement
- Lighting and ventilation systems
Exhaust Filter Unit
Cartridge type exhaust filter unit ensures continuous air circulation inside the shot blasting chamber, as well as air purification from dust generated during the shot blasting process.
- Increased filtration area for highly polluted air
- Explosion-proof design
- Pulse cleaning system for filters
- Low noise levels during operation
Additional Equipment
Screw Compressor
Machine can consume significant volumes of compressed air depending on the number of blast nozzles used and the required process performance. Machine can be equipped with its own compressor complete with receivers to ensure the required air flow.
Our Advantages
Customer Service and Support
Training and Technical Assistance
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