Размер шрифта

Цвет фона и шрифта

Изображения

Озвучивание текста

Обычная версия сайта

MP 3000 Flame Spray System

Hardware warranty 12 months

This system is a new generation complete thermal spraying unit. It integrates perfectly into modern automated or robotic spray coating systems and provides unchallenged process control, flexibility and highly repeatable spray performance.

More info

Let's find complete soultion for your application together.

Complete Spray System

Complete spraying system includes the main coating equipment based on AR 200 machine, as well as all the necessary peripheral components, such as sound proof chamber, industrial robot, positioners, exhaust filter unit, etc. Final configuration of each spray system depends on the specific process task and the customer’s requirements.

Our company has extensive experience in design and implementation of ready-made industrial spray systems.

We have our own production facilities, several design bureaus, and automated control system department.

For over 10 years we have been developing complex thermal spray systems, offering our customers the best solutions that meet the latest requirements of modern industrial production.

MP 3000 Process Control Center

MР3000 Versatile platform for thermal spraying

Single platform for 4 types of spraying processes: plasma spraying, HVOF spraying, flame spraying and electric arc spraying. Modular architecture allows the system to be configured in accordance with customer’s requirements, while integrating multiple spray technologies into a single unit.

Software for Thermal Spraying

GST MCoat™:
This professional-grade software provides control of multiple spraying processes on one modular software platform. With a reliable, versatile and unrivaled process control system, productivity can be significantly increased.

Main Functions of Software

Graphical operator interface with process parameter visualization function

Spray guns library allowing operator to choose the most suitable device

VPN connection for remote system diagnostics

Options for saving and recalling control programs

Monitoring and control of external modules, such as a robot, exhaust filter unit (EFU), refrigeration unit, etc.

Multi-level access control system with "Operator", "Process Engineer" and "Service Engineer" access levels

On-line monitoring and recording of current process parameters

Servicing planning and control options

Resource consumption per piece/total resource consumption accounting

Applicable Spray Guns

5K Wire Spray Gun

5K model is a heavy duty wire spray gun designed for large scale production.

Spray Gun Features

Available for automated systems only
Used with both hard and soft wires
Heavy duty system ensures smooth and constant wire feed
Speed transmitter automatically adjusts the wire feed speed
High spray rate with low gas consumption

General Characteristics

Acetylene	1.4 bar / 30 Nl/min
Oxygen	4 bar, 100 Nl/min
Compressed air	6 bar, 0.7 m³/min
Material utilization	up to 0.9
Wire diameter	0.8–4.76 mm
Plasma gun spray rate	60–1400 g/min

Technology

During operation, the material being sprayed continuously melts in the center of spray gun nozzle under the action of flame created by the combustion of acetylene-oxygen mixture. The result is a heat source with temperature of over 3000 ℃ generated by gas flow.
By means of atomizing gas such as compressed air or nitrogen, drop-shaped particles of molten metal are blown out of melting zone and directed onto the prepared workpiece surface.
Wire flame spraying is one of the most common spraying methods, allowing to obtain ultra-high quality coatings. In the automotive industry, over a hundred tons of molybdenum are sprayed onto shift forks, timing rings and piston rings each year.

Wire Spray Gun Vacuum Powder spraying process

Powderjet 86A

Spray Gun Features

Acetylene	1.4 bar / 35 Nl/min
Oxygen	3 bar, 50 Nl/min
Compressed air	6 bar, 1 m³/min
Material utilization	up to 0.9
Plasma gun spray rate	20–150 g/min

Technology

Powder spraying process uses technology similar to that used in wire spraying. Powdered spray material is fed into the flame for melting and then sprayed by air or nitrogen onto the surface of workpiece. Main advantage of this process is the ability to use a much wider range of materials produced in powder form. Many alloys are difficult or impossible to produce in wire form.

Powderjet 86A Gun Vacuum Powder spraying process

Our Advantages

Customer Service and Support

24/7 Accessibility

Training and Technical Assistance

Equipment Operation Training and Commissioning Assistance

To purchase a product you like, you need to order it. There are several scenarios for how this can be done.

Choose the product you like and click the "Book now" button. When placing an order, fill out the form. Enter information in the fields: full name, phone number and e-mail. Then the manager will send you e-mail to confirm your consent to make the purchase.

If you have any questions related to the product select the product you like and click the "Ask a question" button. Then fill out the form with contact information and send an application. The manager will contact you for further discussion.

We work with legal entities. And we provide few payment options.

We work on Standard purchasing Contract basis. Payment type depends on product and final customer country/address.

We can deliver your ordered goods with recommended logistic companies on EXW/DDP basis. Delivery time depends on final customer country/address. Terms and conditions can be found in invoice/offer.

Ready to delivery lead time is longer for customized equipment/systems.

Back to list

Homepage Catalog Contacts Company