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MP 3000 Flame Spray System

Name: MP 3000 Flame Spray System
Brand: GST
SKU: MP3000-FS

Hardware warranty 12 months

This system is a new generation complete thermal spraying unit. It integrates perfectly into modern automated or robotic spray coating systems and provides unchallenged process control, flexibility and highly repeatable spray performance.

Details

The MP 3000 is a new-generation, fully integrated thermal spray system designed for seamless integration into modern automated and robotic coating systems. The system provides precise process control, exceptional configuration flexibility, and highly stable, repeatable spray performance.

Complete Spray System

The complete spray system incorporates the core coating equipment based on the MP 3000 unit together with all required peripheral components, including a soundproof spray booth, industrial robot, workpiece positioners, exhaust and filtration system, cooling equipment, and other auxiliary devices. The final system configuration is individually engineered according to the specific coating application, production requirements, workpiece geometry, and customer specifications.

Global Surface Technologies has extensive experience in the design, engineering, manufacture, and implementation of complete industrial thermal spray systems. Our engineering capabilities are supported by our own manufacturing facilities, dedicated engineering departments, and an in-house industrial automation and control systems team.

For more than 5 years, we have been developing advanced thermal spray solutions for demanding industrial applications, providing our customers with reliable and technically optimized systems that meet the latest requirements of modern manufacturing.

MP 3000 Process Control Center

MP 3000 — Versatile Platform for Thermal Spray Processes

The MP 3000 is a next-generation modular process control platform designed for complete thermal spray systems. It can be seamlessly integrated into automated and robotic coating systems while providing precise process control, high operational flexibility, and excellent repeatability.

A single MP 3000 platform can support four major thermal spray technologies:

Atmospheric Plasma Spraying (APS)
High Velocity Oxy-Fuel Spraying (HVOF)
Flame Spraying
Electric Arc Spraying

The modular system architecture allows each installation to be configured according to the customer's specific production and technological requirements. Multiple thermal spray technologies can also be integrated into a single system, providing maximum flexibility while minimizing the need for separate control platforms.

Software for Thermal Spraying

GST MCoat™

GST MCoat™ is professional industrial process-control software designed to operate multiple thermal spray technologies from a single modular software platform.

The software provides reliable and flexible process management, comprehensive monitoring, data recording, and equipment control. By integrating all major system components into one unified control environment, GST MCoat™ helps improve process stability, repeatability, productivity, and ease of operation.

Main Software Functions

Graphical Operator Interface

Spray Gun Library

Remote Diagnostics

Process Program Management

Peripheral Equipment Control

Multi-Level User Access

Real-Time Process Monitoring

Maintenance Management

Consumables Monitoring

Applicable Spray Guns

5K Wire Flame Spray Gun

The 5K is a heavy-duty wire flame spray gun specifically designed for automated high-volume industrial production.

Spray Gun Features

Designed exclusively for automated spray systems
Suitable for both hard and soft spray wires
Heavy-duty wire-feed mechanism ensures smooth and consistent material feeding
Automatic wire-feed speed control
High deposition rate combined with efficient gas consumption
Suitable for continuous industrial operation

General Characteristics

Parameter	Value
Acetylene pressure / flow	1.4 bar / 30 NLPM
Oxygen pressure / flow	4 bar / 100 NLPM
Compressed air	6 bar / 0.7 m³/min
Material utilization efficiency	Up to 90%
Wire diameter	0.8–4.76 mm
Spray rate	60–1400 g/min

Wire Flame Spray Technology

During wire flame spraying, the coating material is continuously fed into the center of the spray gun nozzle, where it is melted by an oxy-acetylene flame.

Combustion of the oxygen-acetylene mixture generates a high-temperature flame exceeding 3,000 °C. The molten material is then atomized by compressed air or another suitable atomizing gas, such as nitrogen, producing fine molten or semi-molten particles. These particles are accelerated toward the prepared workpiece surface, where they form a dense protective or functional coating.

Wire flame spraying is one of the most widely used thermal spray processes due to its simplicity, versatility, high deposition rates, and ability to produce high-quality coatings. The technology is extensively used in the automotive industry. Significant quantities of molybdenum and other wear-resistant materials are applied annually to components such as shift forks, synchronizer rings, piston rings, and other friction and wear components.

Powderjet 86A

The Powderjet 86A is a powder flame spray gun designed for the application of a wide range of metallic and alloy coating materials in powder form.

General Characteristics

Parameter	Value
Acetylene pressure / flow	1.4 bar / 35 NLPM
Oxygen pressure / flow	3 bar / 50 NLPM
Compressed air	6 bar / 1 m³/min
Material utilization efficiency	Up to 90%
Spray rate	20–150 g/min

Powder Flame Spray Technology

Powder flame spraying is based on a process similar to wire flame spraying. The coating material, supplied in powder form, is continuously introduced into the oxy-fuel flame, where the particles are heated and melted or partially melted. The heated particles are then accelerated by the gas stream and deposited onto the prepared workpiece surface to form the coating.

One of the main advantages of powder flame spraying is the significantly wider selection of coating materials that can be processed compared with wire spraying. Many metallic alloys, composite materials, and specialized coating compositions are difficult or impossible to manufacture in wire form but can be readily produced and applied as powders. This makes powder flame spraying a versatile and cost-effective technology for a broad range of industrial coating applications.

Our Advantages

Customer Service and Technical Support

24/7 Support Availability

Training and Technical Assistance

Equipment Operation Training and Commissioning Support

Global Surface Technologies provides comprehensive technical assistance throughout the entire equipment lifecycle — from system selection and engineering to commissioning, operation, maintenance, and troubleshooting.

Our specialists provide operator and process-engineer training, equipment commissioning assistance, process setup support, and recommendations for achieving stable and repeatable coating results.

To purchase a product you like, you need to order it. There are several scenarios for how this can be done.

Choose the product you like and click the "Book now" button. When placing an order, fill out the form. Enter information in the fields: full name, phone number and e-mail. Then the manager will send you e-mail to confirm your consent to make the purchase.

If you have any questions related to the product select the product you like and click the "Ask a question" button. Then fill out the form with contact information and send an application. The manager will contact you for further discussion.

We work with legal entities. And we provide few payment options.

We work on Standard purchasing Contract basis. Payment type depends on product and final customer country/address.

We can deliver your ordered goods with recommended logistic companies on EXW/DDP basis. Delivery time depends on final customer country/address. Terms and conditions can be found in invoice/offer.

Ready to delivery lead time is longer for customized equipment/systems.

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