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VPS 3000 Vacuum Plasma Spray System

Hardware warranty 12 months

This machine provides the ability to carry out spraying process in argon atmosphere. Process begins by reducing pressure inside process chamber to below 0.1 mbar by pumping out air, after which the chamber is filled with argon. This ensures spraying process protection...

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AVAILABLE MACHINE VERSIONS

THE BEST CAPABILITIES TO ACHIEVE THE HIGHEST QUALITY

Customization of process parameters using highly intelligent monitoring and control systems
Use of single- or multi-station positioners for processing workpieces of various sizes and geometries
Interactive service monitoring and planning system for efficient machine operation
Well-designed security system for reliable operation

PROCESS CONTROL CENTER

Fully digital system, designed and manufactured to meet the highest safety requirements. Convenient and intuitive operator control system that minimizes the likelihood of errors. Control is realized entirely from single center via high-resolution colour touchscreen panel.
Reliable process control through the use of only first-class materials and state-of-the-art automation equipment, providing closed-loop control of all important process parameters, such as process gases pressure and flow rate, spray gan voltage, cooling water temperature, atmospheric pressure, etc.

SOFTWARE FOR THERMAL SPRAYING

GST MCoat™:
This professional-grade software provides control of multiple spraying processes on one modular software platform. With a reliable, versatile and unrivaled process control system, productivity can be significantly increased.

MAIN FUNCTIONS OF SOFTWARE

Graphical operator interface with process parameter visualization function

Spray guns library allowing operator to choose the most suitable device.

VPN connection for remote system diagnostics

Options for saving and recalling control programs

Monitoring and control of external modules, such as a robot, exhaust filter unit (EFU), refrigeration unit, etc.

Multi-level access control system with "Operator", "Process Engineer" and "Service Engineer" access levels

On-line monitoring and recording of current process parameters

Servicing planning and control options

Resource consumption per piece/total resource consumption accounting

APPLICABLE SPRAY GUNS

F4-VP PLASMA GUN

This plasma gun is specially designed for operation at reduced ambient pressure and also has improved cooling system for operation at high thermal loads.

SPRAY GUN FEATURES

Special shape of F4-VP plasma gun nozzles allows for implementation and optimization of process of preheating the workpiece or cleaning and activating its surface with electric arc.

GENERAL CHARACTERISTICS

Plasma gun power	55 kW
Plasma gas	argon
Cooling type	water cooling
Sprayed material type	powder

TECHNOLOGY

As with atmospheric plasma spraying, particles of spray powder are injected into the plasma jet, melted and accelerated towards the workpiece. In case of vacuum deposition, the plasma jet is formed in a low pressure atmosphere. At the beginning of process, the process chamber is evacuated to a pressure level below 0.1 mbar and then filled with argon. This ensures that chemically active gases (oxygen and hydrogen) will not have a negative impact on the subsequent coating process. Due to created atmosphere, the molten metal particles do not oxidize, resulting in a high-purity coating being formed on the surface of workpiece.

F4-VP Plasma gun Vacuum Powder spraying process

APPLICATION AREAS

AERO INDUSTRY

Coating examples

MСrAIY coatings
NiCoСrAIY coatings

Typical processed components

Blades
O-rings

MEDICINE

Coating examples

Titanium coatings

Typical processed components

Artificial hip joints
Stems
Knee caps
Dental implants

Our specialists have extensive experience and will help you select equipment suitable for specific production task.

Our Advantages

Customer Service and Support

24/7 Accessibility

Training and Technical Assistance

Equipment Operation Training and Commissioning Assistance

To purchase a product you like, you need to order it. There are several scenarios for how this can be done.

Choose the product you like and click the "Book now" button. When placing an order, fill out the form. Enter information in the fields: full name, phone number and e-mail. Then the manager will send you e-mail to confirm your consent to make the purchase.

If you have any questions related to the product select the product you like and click the "Ask a question" button. Then fill out the form with contact information and send an application. The manager will contact you for further discussion.

We work with legal entities. And we provide few payment options.

We work on Standard purchasing Contract basis. Payment type depends on product and final customer country/address.

We can deliver your ordered goods with recommended logistic companies on EXW/DDP basis. Delivery time depends on final customer country/address. Terms and conditions can be found in invoice/offer.

Ready to delivery lead time is longer for customized equipment/systems.

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